Home About Me Final Project Weekly Progress Notes
fab-academy2.jpg

[02/17/2014]

Week 3: Computer Cutting

This week we were asked to  think of a press-fit construction kit that can generate a variety of shapes!

I thought of doing something related to our culture. I was always fascinated by the islamic patterns found in walls, floors or doors in the old Islamic Cairo and the arab countries. So I thought of building a kit that could generate any of those beautiful geometric patterns that could be used in wall covering or building furniture.

islamic%20screen%202.jpg

After some research on the internet to know more about how such design were thought of  I found this really interesting book Islamic Art and Design that concluded that any Islamic pattern uses either a triangular grid or a diagonal grid. The Triangular grid generates the hexagon star and the diagonal grid generates the octagon start. So I decided to design 2 shapes 1 will represent the dot or the joint of  the triangular grid with six opening and the other will represent the dot or the joint in the diagonal grid with 8 openings. I will then cut rectangular shapes that when fixed in the openings of the 2 shapes will generate any Islamic pattern you could think of!

My First Attempts

The material that I used was Plywood with thickness 3mm. I started with drawing the hexagon joint with a diameter of 2cm and a rectangular piece on Inkscape to test the parameters that will cut in the Plywood 3mm and the kerf of this material with the Lasercutter found in the lab. In order to send the job to our Lasercutter I used CorelDraw and the lasercutter plug-in.

scr1.pnglasercut.jpg 
First Attempt

I Found that the kerf is 0.01mm so I used that to fix the press fit openings in the joint since my original design was with 3mm openings so I made it 0.29. Also I found out that the diameter of 2cm is too small to accomodate the 6 openings since when I tried to fit some rectangular pieces in the joint it was too weak and could break one of the tooth so Idecided to make the diameter of the joint to be 2.5cm.  





Tools Used

Inkscape
MornTech LaserCutter

Tutorials Used

Islamic Art and Design
Inkscape Clone Tutorial
Inkscape Vector Drawing

Cutting the press fit kit

 When making the final kit I decided to added small rectangular pieces to be able to create line art too.



scr3.pngscr4.png
scr5.png 
Kit Layout in Inkscape
  
 
Playing the Puzzle!

After finishing the cutting I started trying building some shapes! 
  hex3d2.jpg hex3d.jpg
starhex1.png hexlines.jpg
Assembly with Hexagon Joint

 octagon2.jpg

Assembly with the Octagon Joint


Conclusion

I found it a good activity for Math and art! Also In the build something big on the router I could try to make some shelves in the Lab to place samples of work done by members.