Project Sessions

WEEK 7 (6 March 2013)
[Molding, Casting and Composites]

This week we learnt how to create detailed molds from machinable wax and make casts from them.

I made a mold of a logo. The idea was to create a pin using the logo of my Theatre Association of Alpedrinha

logho

The steps to follow are:

1 STEP -  designing the object in 3D

2 STEP - milling the wax

3 STEP - creating the mold - MOLDING

4 STEP - CASTING

STEP 1: DESIGNING the object in 3D (Archicad and 3ds Max)

I used Archicad and 3Ds Max to design the mold. In creating the file I was able to do all of the things that I wanted. The difficult part was to find out what was needed to make the pin negative or positive in order to make my final cast come out correctly.

Archicad design:

logo0logo 01

3Ds Max design:

teatrologo 1

Mold the logo (Pin):

board 14

STEP 2: MILLING THE WAX

To make the molde I used the Modela machine which parameters are showed in the next pictures.

modela 1modela 2

modela 3modela 4modela 5

STEP 3: MOLDING

caixaresinaresina 3

resina 6pin 0pin 1

STEP 4 : CASTING

pin 3pin 5

STEP 5 : Conclusions

The end result was not to my liking, so I will repeat the whole process one more time.

I will increase the measures of the pin, and I will change the wax:

pin 6pin 7pin 8pin 10

Nice final result :

resinas

I and my Pin Theatre :

pin 1pin 3

This second attempt has greatly improved the desired effect.

 

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